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'cold forming industries'

Items tagged with 'cold forming industries'

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PHOSPHATING CHEMICAL

1. ZNP-54 ZINC PHOSPHATING CHEMICAL 2. Generally zinc phosphate conversion coating is used to provide long lasting corrosion protection. Almost all automotive industries use this type of conversion coating. It is suitable for the products come against hard weather conditions. Coating quality is better than iron phosphate coating. It forms 2 - 5 gr/m² coating on the metal surface when used as under paint. Application, set up and control of this process are more difficult than other methods and can be applied by immersion or spray. 3. Organic compounds like nickel and manganese are added to the bath to increase the coating performance. Also activation can be used to form small phosphate crystals on the metal surface before zinc phosphating. 4. Zinc phosphate reaction happens in amorphous shape with gray - black color. 5. pH optimizers are added to accelerate the reaction. Temperature, application time, concentration, pH, total acid and free acid values are the parameters which must be under control. 6. Zinc phosphates, coating range between 7 - 15 gr/m², are used in wire drawing, tube drawing and cold forming industries. Phosphated metal workpieces are prepared to the next stage by application of protective lubricans and soap

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PHOSPHATING CHEMICAL

ZNP-54 ZINC PHOSPHATING CHEMICAL Generally zinc phosphate conversion coating is used to provide long lasting corrosion protection. Almost all automotive industries use this type of conversion coating. It is suitable for the products come against hard weather conditions. Coating quality is better than iron phosphate coating. It forms 2 - 5 gr/m coating on the metal surface when used as under paint. Application, set up and control of this process are more difficult than other methods and can be applied by immersion or spray. Organic compounds like nickel and manganese are added to the bath to increase the coating performance. Also activation can be used to form small phosphate crystals on the metal surface before zinc phosphating. Zinc phosphate reaction happens in amorphous shape with gray - black color. pH optimizers are added to accelerate the reaction. Temperature, application time, concentration, pH, total acid and free acid values are the parameters which must be under control. Zinc phosphates, coating range between 7 - 15 gr/m, are used in wire drawing, tube drawing and cold forming industries. Phosphated metal workpieces are prepared to the next stage by application of protective lubricans and soap

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Blackening Chemical

COLD BLACKENING GENERAL DESCRIPTION VCBLK HB-18 is a new revolutionary development in cold black finishing. It will impart jet black conversion coating to steels, cast iron and other ferrous metals at room-temperature. VCBLK HB-18 process is easy to do in-house. It is non-caustic, non-splattering, safe, energy saving, fast, dependable and convenient. It increases productivity and lowers labour costs. Finishing can be done anywhere without special equipment, ventilation, heating systems or any complicated control procedures. EQUIPMENT REQUIRED Acid Resistant tanks, containers, tumbling barrels, baskets, hooks and racks must be used with VCBLK HB-18 and derusting tank. Plastic or Rubber lined tanks and plastic-coated hooks and racks are suitable for both VCBLK HB-18 and derusting tanks. Mild steel may be used for degreasing, rinsing & sealant tanks.

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DEGREASING CHEMICAL

Degreasing Chemical used whenever parts contains heavy grease, oil & light rust. This chemical also removes certain part of carbon. Base : Phosphoric Acid Base Chemical. Solubility : Thoroughly soluble in water. Color : Milky White Concentration : One part of chemical is diluted with three parts of water. Dilution depends by the amount of oil present. The chemical is used cold. Point : Concentrated of 25 % bath Solution gives 15 to 17 ml. Point. Bath Design : Tank is made up of 10mm thick. M.S. tank with F.R.P. Vinyl coat of F.R.P. Lining works will be the most suitable or sustainable design of tank. Packing : 35 Kgs. In PVC container. Yield Frequency : 250 - 300 Sq. Ft. per liter.

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Blackening Chemical

GENERAL DESCRIPTION. VCBLK HB-18 is a new revolutionary development in cold black finishing. It will impart jet black conversion coating to steels, cast iron and other ferrous metals at room-temperature.VCBLK HB-18 process is easy to do in-house. It is non-caustic, non-splattering, safe, energysaving, fast, dependable and convenient. It increases productivity and lowers labour costs.Finishing can be done anywhere without special equipment, ventilation, heating systems or anycomplicated control procedures. EQUIPMENT REQUIREDAcid Resistant tanks, containers, tumbling barrels, baskets, hooks and racks must be used withVCBLK HB-18 and derusting tank. Plastic or Rubber lined tanks and plastic-coated hooks andracks are suitable for both VCBLK HB-18 and derusting tanks. Mild steel may be used fordegreasing, rinsing & sealant tanks.DIRECTIONS FOR USE1. Thoroughly clean and degrease the pieces to be blackened in KLN 18. The type and degree ofsurface soil will determine the length of time and the number of cleaning steps and cleaningtemperature (M.S. Tank). 2. Rinse thoroughly in overflowing cold water (M.S. Tank). 3. Surface rust, if present, should be removed following cleaning cycle using RLN 27 at aconcentration of 1:1 at room temperature (FRP Tank). 4. Rinse thoroughly in overflowing cold water (M.S. Tank).5. Immerse the pieces in VCBLK HB-18 solution. VCBLK HB-18 solution is to be diluted with 6to 12 parts of water depending on alloy and surface, hardness. The immersion time necessary toproduce the desired depth of black, is usually one to three minutes. For most parts a dilution ofone part VCBLK HB-18 with 9 parts of water would give good results (FRP Tank).6. Rinse the pieces in overflowing cold water for 30 seconds (M.S. Tank). 7. Immerse the pieces in oil, a dewatering type rust preventive at room temperature for 3 minutesto seal the finish and impart corrosion resistance (M.S. Tank).The above parts can be sealed while wet or dry. If parts have to be dried prior to sealing, step 6should be followed with a hot water rinse and the parts to be sealed as soon as they are dry.A wide range of rust preventives are available with us. Consult us on what type of finish andprotection you require for your parts or components and we can suggest a suitable oil.

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DEGREASING CHEMICAL

INTRODUCTION: Degreasing Chemical used whenever parts contains heavy grease, oil & light rust. This chemical also removes certain part of carbon. Base : Alkaline Base Chemical. Solubility : Thoroughly soluble in water. Color : white Concentration : 5% (w/v) is suitable for Hot process & in case of cold 8% required. Point : Concentrated of 8% bath Solution gives 6 to 8 ml. Point. Bath Design : Tank is made up of 10mm thick. M.S. tank with F.R.P. Vinyl coat of F.R.P. Lining works will be the most suitable or sustainable design

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PRETREATMENT CHEMICAL

8-Tank Process Chemicals for Powder-Coating : A Comprehensive GuideDiscover the top-quality chemicals from Vitarag Chemicals for the 8-tank process. Our specially made formulas are perfect for modern industries, giving you great performance and reliability. Improve your work with our latest products, made by experts with lots of experience. When you’re powder coating, it’s very much necessary to use good chemicals for a perfect finish.Vitarag Chemicals has the right products for each step of the powder coating process. Start with our cleaners, which remove dirt and grease from metal surfaces. They also help you in making them ready for painting. Then use our special phosphating chemicals to protect the metal from rust and help the paint stick better. With Vitarag Chemicals, you get top-notch quality and expertise. Our chemicals make the powder coating process superior, giving you professional-looking finishes that meet all the standards. Each chemical in the eight-tank process is important, helping you get great results every time.

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Powder Coating CHEMICALS

7-Tank Process Chemicals for Powder-Coating : A Comprehensive GuideDiscover the top-quality chemicals from Vitarag Chemicals for the 8-tank process. Our specially made formulas are perfect for modern industries, giving you great performance and reliability. Improve your work with our latest products, made by experts with lots of experience. When you’re powder coating, it’s very much necessary to use good chemicals for a perfect finish.Vitarag Chemicals has the right products for each step of the powder coating process. Start with our cleaners, which remove dirt and grease from metal surfaces. They also help you in making them ready for painting. Then use our special phosphating chemicals to protect the metal from rust and help the paint stick better. With Vitarag Chemicals, you get top-notch quality and expertise. Our chemicals make the powder coating process superior, giving you professional-looking finishes that meet all the standards. Each chemical in the eight-tank process is important, helping you get great results every time.

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