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'industrial phosphating process steps'

Items tagged with 'industrial phosphating process steps'

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DEGREASING CHEMICAL

Industrial Degreaser INTRODUCTION: Industrial Degreaser Chemical used whenever parts contains heavy grease, oil & light rust.This chemical also removes certain part of carbon. Contaminated component surfaces, such as those caused by residues of forming oils, impair the quality during production. Degreasing as a cleaning process therefore makes a significant contribution to the economic efficiency of the production process. When processing sheet metal parts and metal, the use of lubricants and oils is sometimes necessary. For example, cooling lubricants are used before turning and milling or forming oils. Since the residues of grease and oils can have a disturbing effect in further processing steps, degreasing is part of the preparatory surface treatment. Special solvents, so-called degreasing agents, are used to this end. The dissolve greases and oils from the surface of the workpiece, thus degreasing and de-oiling them. Degreasing can be carried out with liquid solutions or in the form of dry degreasing.

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ALUMINIUM CLEANERS

ALM 81 ALM 81 ALUMINIUM CLEANER Heavy Duty ALM 81 Aluminium Cleaner and Descaler ALM 81 Aluminium Cleaner is a specially formulated highly concentrated ALM 81 Aluminium Cleaner acid for the fast removal of scale and oxide build up from alloy wheels, aluminium vehicle bodies, roller shutter doors and metal casings etc. May also be used for phosphating steel parts prior to painting. A concentrated chemical blend for cleaning all types of aluminium including commercial vehicle bodywork, especially fridge and bulk trailer bodies. It is a concentrated blend of chemical. It works brilliantly at restoring tarnished aluminium that is found on many commercial vehicles such as tipper bodies, aluminium fuel tanks etc. Also helps to protect it against damage from salt and traffic film. ALM81 ALUMINIUM CLEANER we are dedicatedly involved in providing an excellent quality array of aluminium cleaner, for catering the various needs of our customers. his is a fluoride base aluminium cleaner for industrial use.this is a dip application product.this is a single tank application for pretreatment of aluminium before powder coating.we have formulated this product with surfactants, wetting agents, fluoride & solvents to remove light oil, dirt & oxide layer present on components in single dip.this chemical works efficiently at room temp.proper etching/cleaning is achieved in 2-3 minutes time.water wash components after application then air dry. Features: Precisely processed Highly effective Free from impurities

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DEGREASING CHEMICAL

Industrial Strength Degreaser used whenever parts contains heavy grease, oil & light rust.This chemical also removes certain part of carbon. Contaminated component surfaces, such as those caused by residues of forming oils, impair the quality during production. Degreasing as a cleaning process therefore makes a significant contribution to the economic efficiency of the production process. When processing sheet metal parts and metal, the use of lubricants and oils is sometimes necessary. For example, cooling lubricants are used before turning and milling or forming oils. Since the residues of grease and oils can have a disturbing effect in further processing steps, degreasing is part of the preparatory surface treatment. Special solvents, so-called degreasing agents, are used to this end. The dissolve greases and oils from the surface of the workpiece, thus degreasing and de-oiling them. Degreasing can be carried out with liquid solutions or in the form of dry degreasing.

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DEGREASING CHEMICAL

INDUSTRIAL DEGREASER CHEMICAL used whenever parts contains heavy grease, oil & light rust.This chemical also removes certain part of carbon. Contaminated component surfaces, such as those caused by residues of forming oils, impair the quality during production. Degreasing as a cleaning process therefore makes a significant contribution to the economic efficiency of the production process. When processing sheet metal parts and metal, the use of lubricants and oils is sometimes necessary. For example, cooling lubricants are used before turning and milling or forming oils. Since the residues of grease and oils can have a disturbing effect in further processing steps, degreasing is part of the preparatory surface treatment. Special solvents, so-called degreasing agents, are used to this end. The dissolve greases and oils from the surface of the workpiece, thus degreasing and de-oiling them. Degreasing can be carried out with liquid solutions or in the form of dry degreasing.

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Blackening Chemical

Industrial Blackening Solutions is a new revolutionary development in cold black finishing. It will impart jet black conversion coating to steels, cast iron and other ferrous metals at room-temperature. VCBLK HB-18 process is easy to do in-house. It is non-caustic, non-splattering, safe, energy saving, fast, dependable and convenient. It increases productivity and lowers labour costs. Finishing can be done anywhere without special equipment, ventilation, heating systems or any complicated control procedures. EQUIPMENT REQUIRED Acid Resistant tanks, containers, tumbling barrels, baskets, hooks and racks must be used with VCBLK HB-18 and derusting tank. Plastic or Rubber lined tanks and plastic-coated hooks and racks are suitable for both VCBLK HB-18 and derusting tanks. Mild steel may be used for degreasing, rinsing & sealant tanks. DIRECTIONS FOR USE 1. Thoroughly clean and degrease the pieces to be blackened in KLN 18. The type and degree of surface soil will determine the length of time and the number of cleaning steps and cleaning temperature (M.S. Tank). 2. Rinse thoroughly in overflowing cold water (M.S. Tank). 3. Surface rust, if present, should be removed following cleaning cycle using RLN 27 at a concentration of 1:1 at room temperature (FRP Tank). 4. Rinse thoroughly in overflowing cold water (M.S. Tank). 5. Immerse the pieces in VCBLK HB-18 solution. VCBLK HB-18 solution is to be diluted with 6 to 12 parts of water depending on alloy and surface, hardness. The immersion time necessary to produce the desired depth of black, is usually one to three minutes. For most parts a dilution of one part VCBLK HB-18 with 9 parts of water would give good results (FRP Tank). 6. Rinse the pieces in overflowing cold water for 30 seconds (M.S. Tank).

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POEDER COATING CHEMICAL

Powder Coating Chemicals for Industrial Communication 7-Tank Process Chemicals for Powder-Coating : A Comprehensive GuideDiscover the top-quality chemicals from Vitarag Chemicals for the 8-tank process. Our specially made formulas are perfect for modern industries, giving you great performance and reliability. Improve your work with our latest products, made by experts with lots of experience. When you’re powder coating, it’s very much necessary to use good chemicals for a perfect finish.Vitarag Chemicals has the right products for each step of the powder coating process. Start with our cleaners, which remove dirt and grease from metal surfaces. They also help you in making them ready for painting. Then use our special phosphating chemicals to protect the metal from rust and help the paint stick better. With Vitarag Chemicals, you get top-notch quality and expertise. Our chemicals make the powder coating process superior, giving you professional-looking finishes that meet all the standards. Each chemical in the eight-tank process is important, helping you get great results every time.

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PHOSPHATING CHEMICAL

1. ZNP-54 ZINC PHOSPHATING CHEMICAL 2. Generally zinc phosphate conversion coating is used to provide long lasting corrosion protection. Almost all automotive industries use this type of conversion coating. It is suitable for the products come against hard weather conditions. Coating quality is better than iron phosphate coating. It forms 2 - 5 gr/m² coating on the metal surface when used as under paint. Application, set up and control of this process are more difficult than other methods and can be applied by immersion or spray. 3. Organic compounds like nickel and manganese are added to the bath to increase the coating performance. Also activation can be used to form small phosphate crystals on the metal surface before zinc phosphating. 4. Zinc phosphate reaction happens in amorphous shape with gray - black color. 5. pH optimizers are added to accelerate the reaction. Temperature, application time, concentration, pH, total acid and free acid values are the parameters which must be under control. 6. Zinc phosphates, coating range between 7 - 15 gr/m², are used in wire drawing, tube drawing and cold forming industries. Phosphated metal workpieces are prepared to the next stage by application of protective lubricans and soap

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PRETREATMENT CHEMICAL

8-Tank Process Chemicals for Powder-Coating : A Comprehensive GuideDiscover the top-quality chemicals from Vitarag Chemicals for the 8-tank process. Our specially made formulas are perfect for modern industries, giving you great performance and reliability. Improve your work with our latest products, made by experts with lots of experience. When you’re powder coating, it’s very much necessary to use good chemicals for a perfect finish.Vitarag Chemicals has the right products for each step of the powder coating process. Start with our cleaners, which remove dirt and grease from metal surfaces. They also help you in making them ready for painting. Then use our special phosphating chemicals to protect the metal from rust and help the paint stick better. With Vitarag Chemicals, you get top-notch quality and expertise. Our chemicals make the powder coating process superior, giving you professional-looking finishes that meet all the standards. Each chemical in the eight-tank process is important, helping you get great results every time.

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Powder Coating CHEMICALS

7-Tank Process Chemicals for Powder-Coating : A Comprehensive GuideDiscover the top-quality chemicals from Vitarag Chemicals for the 8-tank process. Our specially made formulas are perfect for modern industries, giving you great performance and reliability. Improve your work with our latest products, made by experts with lots of experience. When you’re powder coating, it’s very much necessary to use good chemicals for a perfect finish.Vitarag Chemicals has the right products for each step of the powder coating process. Start with our cleaners, which remove dirt and grease from metal surfaces. They also help you in making them ready for painting. Then use our special phosphating chemicals to protect the metal from rust and help the paint stick better. With Vitarag Chemicals, you get top-notch quality and expertise. Our chemicals make the powder coating process superior, giving you professional-looking finishes that meet all the standards. Each chemical in the eight-tank process is important, helping you get great results every time.

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