1. ZNP-54 ZINC PHOSPHATING CHEMICAL 2. Generally zinc phosphate conversion coating is used to provide long lasting corrosion protection. Almost all automotive industries use this type of conversion coating. It is suitable for the products come against hard weather conditions. Coating quality is better than iron phosphate coating. It forms 2 - 5 gr/m² coating on the metal surface when used as under paint. Application, set up and control of this process are more difficult than other methods and can be applied by immersion or spray. 3. Organic compounds like nickel and manganese are added to the bath to increase the coating performance. Also activation can be used to form small phosphate crystals on the metal surface before zinc phosphating. 4. Zinc phosphate reaction happens in amorphous shape with gray - black color. 5. pH optimizers are added to accelerate the reaction. Temperature, application time, concentration, pH, total acid and free acid values are the parameters which must be under control. 6. Zinc phosphates, coating range between 7 - 15 gr/m², are used in wire drawing, tube drawing and cold forming industries. Phosphated metal workpieces are prepared to the next stage by application of protective lubricans and soap

INTRODUCTION: Degreasing Chemical used whenever parts contains heavy grease, oil & light rust. This chemical also removes certain part of carbon. Base : Alkaline Base Chemical. Solubility : Thoroughly soluble in water. Color : white Concentration : 5% (w/v) is suitable for Hot process & in case of cold 8% required. Point : Concentrated of 8% bath Solution gives 6 to 8 ml. Point. Bath Design : Tank is made up of 10mm thick. M.S. tank with F.R.P. Vinyl coat of F.R.P. Lining works will be the most suitable or sustainable design

Base : Phosphoric Acid Base Chemical.Solubility : Thoroughly soluble in water.Color : Water White.Concentration : One part of chemical is diluted with two to four parts of water DilutionIs depended by the amount of oil present. The chemical is used cold.Point : Concentrated of 25 % bath solution gives 8 to 10 ml.Application : This chemical is used whenever parts contain light grease and OIL.

DESCRIPTION : VCCLEAN-550 is a very effective deburring compound. It can also be used for cleaning, degreasing, derusting, descaling etc. when used in tumblers, vibrators, agitators and deburring equipments. It will remove all loose deposits producing a very smooth and even surface on the components. It can very safely be used for ferrous as well as non-ferrous metals. It is non-toxic and very safe to handle. USES : 1. For deburring ferrous & non-ferrous components. 2. For removal of rust & scales from components when used in tumblers & vibrators etc. alongwith some suitable media APPLICATION :- 1. Add 5-10% of VCCLEAN-550 based on the water added to the tank of the vibrator/tumbler etc. 2. Operate the equipment for a time ranging from ½ hr – 6 hrs depending on the type of operation. Regular addition of chemical may have ro be made for long duration of operation 3. Rinse tumble the components with fresh water. 4. Dip them in a suitable rust preventive like RUST PREVENTIVE OIL depending on the desired period of protection.

INTRODUCTION :This process produces a smooth glossy bluish black finish on M.S., ferrous metals and its alloys.Coating thickness obtained is 2 to 3 microns thus it does not alter the dimensions of parts. This typeof finish is very decorative and when sealed in our Rust Preventive it offers long term protectionagainst corrosion and oxidation.

8-Tank Process Chemicals for Powder-Coating : A Comprehensive GuideDiscover the top-quality chemicals from Vitarag Chemicals for the 8-tank process. Our specially made formulas are perfect for modern industries, giving you great performance and reliability. Improve your work with our latest products, made by experts with lots of experience. When you’re powder coating, it’s very much necessary to use good chemicals for a perfect finish.Vitarag Chemicals has the right products for each step of the powder coating process. Start with our cleaners, which remove dirt and grease from metal surfaces. They also help you in making them ready for painting. Then use our special phosphating chemicals to protect the metal from rust and help the paint stick better. With Vitarag Chemicals, you get top-notch quality and expertise. Our chemicals make the powder coating process superior, giving you professional-looking finishes that meet all the standards. Each chemical in the eight-tank process is important, helping you get great results every time.

7-Tank Process Chemicals for Powder-Coating : A Comprehensive GuideDiscover the top-quality chemicals from Vitarag Chemicals for the 8-tank process. Our specially made formulas are perfect for modern industries, giving you great performance and reliability. Improve your work with our latest products, made by experts with lots of experience. When you’re powder coating, it’s very much necessary to use good chemicals for a perfect finish.Vitarag Chemicals has the right products for each step of the powder coating process. Start with our cleaners, which remove dirt and grease from metal surfaces. They also help you in making them ready for painting. Then use our special phosphating chemicals to protect the metal from rust and help the paint stick better. With Vitarag Chemicals, you get top-notch quality and expertise. Our chemicals make the powder coating process superior, giving you professional-looking finishes that meet all the standards. Each chemical in the eight-tank process is important, helping you get great results every time.

CHROMATIZING Aluminium chromate and its applications What we call as phosphating to steel an iron is called chromating for aluminium surfaces. Also it is knows as alodine coating. There are yellow, green and transparent chromating types. Yellow chromate coats Cr+6, green chromate coats Cr+3. Coating weight can vary according to application time and coating type. Drying temperature must not pass over 65 º C for yellow chromate and 85 º C for green and transparent chromate coatings. It is importat to provide clean, grease free surface before chromate application. If hot degreasing bath is prepared, caustic bath and following nitric acid bath can be used for pickling. On the other hand, acidic degreasing baths have pickling ability with itselves. Chromating and paint adhesion will be much better on pickled and degreased aluminium surface.

INTRODUCTION : This process produces a smooth glossy bluish black finish on M.S., ferrous metals and its alloys. Coating thickness obtained is 2 to 3 microns thus it does not alter the dimensions of parts. This type of finish is very decorative and when sealed in our Rust Preventive it offers long term protection against corrosion and oxidation.