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PHOSPHATING CHEMICAL

1. ZNP-54 ZINC PHOSPHATING CHEMICAL 2. Generally zinc phosphate conversion coating is used to provide long lasting corrosion protection. Almost all automotive industries use this type of conversion coating. It is suitable for the products come against hard weather conditions. Coating quality is better than iron phosphate coating. It forms 2 - 5 gr/m² coating on the metal surface when used as under paint. Application, set up and control of this process are more difficult than other methods and can be applied by immersion or spray. 3. Organic compounds like nickel and manganese are added to the bath to increase the coating performance. Also activation can be used to form small phosphate crystals on the metal surface before zinc phosphating. 4. Zinc phosphate reaction happens in amorphous shape with gray - black color. 5. pH optimizers are added to accelerate the reaction. Temperature, application time, concentration, pH, total acid and free acid values are the parameters which must be under control. 6. Zinc phosphates, coating range between 7 - 15 gr/m², are used in wire drawing, tube drawing and cold forming industries. Phosphated metal workpieces are prepared to the next stage by application of protective lubricans and soap

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DEGREASING CHEMICAL

DESCRIPTION : VCCLEAN-550 is a very effective deburring compound. It can also be used for cleaning, degreasing, derusting, descaling etc. when used in tumblers, vibrators, agitators and deburring equipments. It will remove all loose deposits producing a very smooth and even surface on the components. It can very safely be used for ferrous as well as non-ferrous metals. It is non-toxic and very safe to handle. USES : 1. For deburring ferrous & non-ferrous components. 2. For removal of rust & scales from components when used in tumblers & vibrators etc. alongwith some suitable media APPLICATION :- 1. Add 5-10% of VCCLEAN-550 based on the water added to the tank of the vibrator/tumbler etc. 2. Operate the equipment for a time ranging from ½ hr – 6 hrs depending on the type of operation. Regular addition of chemical may have ro be made for long duration of operation 3. Rinse tumble the components with fresh water. 4. Dip them in a suitable rust preventive like RUST PREVENTIVE OIL depending on the desired period of protection.

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Powder Coating Remover

CHROMATIZING Aluminium chromate and its applications What we call as phosphating to steel an iron is called chromating for aluminium surfaces. Also it is knows as alodine coating. There are yellow, green and transparent chromating types. Yellow chromate coats Cr+6, green chromate coats Cr+3. Coating weight can vary according to application time and coating type. Drying temperature must not pass over 65 º C for yellow chromate and 85 º C for green and transparent chromate coatings. It is importat to provide clean, grease free surface before chromate application. If hot degreasing bath is prepared, caustic bath and following nitric acid bath can be used for pickling. On the other hand, acidic degreasing baths have pickling ability with itselves. Chromating and paint adhesion will be much better on pickled and degreased aluminium surface.

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